CN106447303A - Device and method for observing behavior safety of enterprise employees - Google Patents
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Abstract
本发明公开了一种企业员工行为安全观察装置及观察方法,该装置包括中央控制单元、人体感应单元、员工身份识别单元、图像采集处理单元、无线网络传输单元、远程管理单元以及可选的设备状态检测单元、环境状态检测单元;该装置为基本工作模式、设备状态检测工作模式、环境状态检测工作模式三种;该装置可以安装在工业现场,可以与现场设备、防护装置通信,用于自动地收集企业员工的安全和不安全行为,作为安全绩效的依据,保证行为安全数据的客观性、及时性,进而提高企业的安全管理水平,以克服安全观察员人工收集安全生产数据的主观性、时间局限性等不利因素。
The invention discloses an enterprise employee behavior safety observation device and observation method. The device includes a central control unit, a human body induction unit, an employee identification unit, an image collection and processing unit, a wireless network transmission unit, a remote management unit and optional equipment State detection unit, environmental state detection unit; the device has three types: basic working mode, equipment state detection working mode, and environmental state detection working mode; the device can be installed in industrial sites, and can communicate with field equipment and protective devices for automatic Collect the safe and unsafe behaviors of enterprise employees as the basis of safety performance, ensure the objectivity and timeliness of behavioral safety data, and then improve the safety management level of enterprises to overcome the subjectivity and time required for safety observers to manually collect safety production data disadvantages such as limitations.
Description
技术领域technical field
本发明涉及一种观察企业员工行为安全的装置及观察方法,尤其是指利用RFID技术和视频识别技术自动记录企业员工行为安全的观察装置及观察方法。The invention relates to a device and an observation method for observing the behavior safety of enterprise employees, in particular to an observation device and an observation method for automatically recording the behavior safety of enterprise employees by using RFID technology and video recognition technology.
背景技术Background technique
安全生产是我们国家的一项重要政策,也是社会、企业管理的重要内容之一。安全生产关系到人民群众的生命财产安全,关系到改革发展和社会稳定大局。为保证生产有序地进行,防止伤亡事故、设备事故及各种灾害的发生,保障员工的安全与健康,在企业生产过程中建立了一系列的安全生产管理制度,并通过各种层次、各类群体组织的安全法规、安全警示、安全教育、安全措施、安全监督、安全检查、安全考核、安全承诺等一系列的安全管理方法,期盼得到理想的安全效果。然而事与愿违,人类的主观意志和社会的客观现实相互冲突,人类在生产活动中的事故和危险仍然频繁发生。通过事故分析表明:大概90%的事故与人的不安全行为有关,人的不安全行为是导致事故发生的关键因素;在剩余的10%事故中,又有90%的事故与那些没有直接涉及到事故中的人的行为因素有关。Safe production is an important policy of our country, and it is also one of the important contents of society and enterprise management. Safe production is related to the safety of people's lives and properties, as well as the overall situation of reform, development and social stability. In order to ensure the orderly production, prevent casualty accidents, equipment accidents and various disasters, and ensure the safety and health of employees, a series of safety production management systems have been established in the production process of the enterprise, and through various levels and various A series of safety management methods such as safety regulations, safety warnings, safety education, safety measures, safety supervision, safety inspections, safety assessments, and safety commitments of similar group organizations are expected to obtain ideal safety effects. However, contrary to expectations, human subjective will and the objective reality of society conflict with each other, and accidents and dangers in human production activities still occur frequently. The analysis of accidents shows that about 90% of accidents are related to human unsafe behavior, which is the key factor leading to accidents; in the remaining 10% of accidents, 90% of accidents are related to those who are not directly involved The behavioral factors of the people involved in the accident are related.
因此,国内企事业单位对员工行为安全管理普遍非常重视,制定相应的规章制度,并实施安全管理。但目前的安全管理工作主要依靠安全观察员定期或不定期地检查员工的生产过程,记录安全和不安全行为,总结分析行为安全数据,不断地改进安全管理效果。也就说,用于总结和分析安全管理系统效果的行为安全数据主要是依靠人工收集,人工收集行为安全数据必然存在一定的主观性,而且收集数据的时间也很难保证。Therefore, domestic enterprises and institutions generally attach great importance to the safety management of employee behavior, formulate corresponding rules and regulations, and implement safety management. However, the current safety management work mainly relies on safety observers to regularly or irregularly inspect the production process of employees, record safe and unsafe behaviors, summarize and analyze behavioral safety data, and continuously improve safety management effects. In other words, the behavioral safety data used to summarize and analyze the effectiveness of the safety management system mainly rely on manual collection. Manual collection of behavioral safety data must have a certain degree of subjectivity, and it is difficult to guarantee the time for collecting data.
于是,本申请提出一种用于代替人工收集企业员工安全和不安全行为的装置,该装置可以安装在工业现场,可以与现场设备、防护装置通信,用于自动地收集企业员工的安全和不安全行为,作为安全绩效的依据,保证行为安全数据的客观性、及时性,进而提高企业的安全管理水平。Therefore, this application proposes a device for replacing the manual collection of safety and unsafe behaviors of enterprise employees. Safety behavior, as the basis of safety performance, ensures the objectivity and timeliness of behavioral safety data, thereby improving the safety management level of the enterprise.
发明内容Contents of the invention
本发明的目的在于针对上述现有技术的缺陷,提供一种企业员工行为安全观察装置及观察方法;该装置可以安装在工业现场,可以与现场设备、防护装置通信,用于自动地收集企业员工的安全和不安全行为,作为安全绩效的依据,保证行为安全数据的客观性、及时性,进而提高企业的安全管理水平,以克服安全观察员人工收集安全生产数据的主观性、时间局限性等不利因素。The object of the present invention is to aim at the defects of the above-mentioned prior art, and provide a kind of enterprise employee behavior safety observation device and observation method; As the basis for safety performance, it ensures the objectivity and timeliness of behavioral safety data, and then improves the safety management level of the enterprise, so as to overcome the disadvantages of subjectivity and time limitation of manual collection of safety production data by safety observers. factor.
上述不安全行为包括如未佩戴电子工作许可牌不安全行为、电子工作许可牌未注册不安全行为、未戴安全帽不安全行为、未穿工作服不安全行为、未系保护带不安全行为、未戴防护眼镜不安全行为、未穿安全靴不安全行为、无操作牌操作设备不安全行为、越权操作设备不安全行为、非授权人员操作设备不安全行为、操作人员误入危险区域不安全行为等。The above-mentioned unsafe behaviors include unsafe behaviors such as not wearing electronic work permits, unregistered electronic work permits, unsafe helmets, unsafe work clothes, unsafe protection belts, Unsafe behaviors of wearing protective glasses, unsafe behaviors of not wearing safety boots, unsafe behaviors of operating equipment without operating licenses, unsafe behaviors of operating equipment without authority, unsafe behaviors of operating equipment by unauthorized personnel, unsafe behaviors of operators entering dangerous areas by mistake, etc. .
为了实现上述目的,本发明的技术方案是:In order to achieve the above object, technical scheme of the present invention is:
一种企业员工行为安全观察装置,包括中央控制单元、人体感应单元、员工身份识别单元、图像采集处理单元、无线网络传输单元、远程管理单元以及可选的设备状态检测单元、环境状态检测单元;其中:An enterprise employee behavior safety observation device, including a central control unit, a human body sensing unit, an employee identification unit, an image acquisition and processing unit, a wireless network transmission unit, a remote management unit, and an optional equipment status detection unit and an environmental status detection unit; in:
所述中央控制单元用于管理人体感应单元、员工身份识别单元、图像采集处理单元、无线网络传输单元、远程管理单元以及设备状态检测单元、环境状态检测单元,保证上述单元统一协调地工作,并完成无操作牌操作设备不安全行为、越权操作设备不安全行为、非授权人员操作设备不安全行为和误入危险区域不安全行为的识别;The central control unit is used to manage the human body sensing unit, employee identity recognition unit, image acquisition and processing unit, wireless network transmission unit, remote management unit, equipment status detection unit, and environmental status detection unit to ensure that the above units work in a unified and coordinated manner, and Complete the identification of unsafe behaviors of operating equipment without operating cards, unsafe behaviors of operating equipment without authorization, unsafe behaviors of equipment operated by unauthorized personnel, and unsafe behaviors of entering dangerous areas by mistake;
所述人体感应单元与中央控制单元通信,在中央控制单元的控制下工作,用于检测是否有人员(企业员工、访客、非法人员)进入监视区域;The human body sensing unit communicates with the central control unit, works under the control of the central control unit, and is used to detect whether personnel (enterprise employees, visitors, illegal personnel) enter the monitoring area;
所述员工身份识别单元与中央控制单元通信,在中央控制单元的控制下工作,用于识别进入监视区域的现场人员的身份信息;The employee identification unit communicates with the central control unit, works under the control of the central control unit, and is used to identify the identity information of on-site personnel entering the monitoring area;
所述图像采集处理单元与中央控制单元通信,在中央控制单元的控制下工作,用于记录监视区域的现场人员、设备及环境的图像信息,并采用图像识别技术识别员工的未穿戴个人防护装置不安全行为(如未戴安全帽不安全行为、未穿工作服不安全行为、未系保护带不安全行为、未戴防护眼镜不安全行为、未穿安全靴不安全行为);The image acquisition and processing unit communicates with the central control unit, works under the control of the central control unit, and is used to record the image information of on-site personnel, equipment and the environment in the monitoring area, and use image recognition technology to identify employees who are not wearing personal protective equipment Unsafe behaviors (such as unsafe behaviors without safety helmets, unsafe behaviors without work clothes, unsafe behaviors without protective belts, unsafe behaviors without protective glasses, and unsafe behaviors without safety boots);
所述无线网络传输单元用于将各种不安全行为信息及佐证图片上传至远程管理单元,作为安全绩效的依据,也能从远程管理单元获得员工信息;The wireless network transmission unit is used to upload various unsafe behavior information and supporting pictures to the remote management unit, as the basis for safety performance, and can also obtain employee information from the remote management unit;
所述远程管理单元通过无线网络传输单元与中央控制单元通信,用于存储、分析、统计员工信息、员工各种不安全行为及不安全行为的佐证图片,并形成安全绩效及改进措施;The remote management unit communicates with the central control unit through the wireless network transmission unit, and is used to store, analyze, and count employee information, various unsafe behaviors of employees and supporting pictures of unsafe behaviors, and form safety performance and improvement measures;
所述设备状态检测单元与监视区域的设备进行通信,用于检测监视区域设备启动和停止状态,并将检测结果传输到中央控制单元,作为识别无操作牌操作设备不安全行为、越权操作设备不安全行为和非授权人员操作设备不安全行为的依据;The equipment state detection unit communicates with the equipment in the monitoring area to detect the start and stop status of the equipment in the monitoring area, and transmits the detection results to the central control unit as a means of identifying unsafe behaviors of operating equipment without operating cards and unauthorized operation of equipment. Basis for safe behavior and unsafe behavior of unauthorized personnel operating equipment;
所述企业员工行为安全观察装置还包括环境状态检测单元,所述环境状态检测单元与中央控制单元通信,在中央控制单元的控制下工作,用于识别监视区域的环境状态,作为识别误入危险区域的不安全行为的依据。The enterprise employee behavior safety observation device also includes an environmental state detection unit, the environmental state detection unit communicates with the central control unit, works under the control of the central control unit, and is used to identify the environmental state of the monitoring area as a means of identifying the danger of entering by mistake. Evidence of unsafe behavior in the area.
作为对上述技术方案的改进,所述中央控制单元采用嵌入式工控机或智能移动终端。As an improvement to the above technical solution, the central control unit adopts an embedded industrial computer or an intelligent mobile terminal.
作为对上述技术方案的改进,所述人体感应单元为热释电红外传感器。As an improvement to the above technical solution, the human body sensing unit is a pyroelectric infrared sensor.
作为对上述技术方案的改进,所述员工身份识别单元、所述环境状态检测单元为RFID读写器;该RFID读写器为一个,供所述员工身份识别单元、所述环境状态检测单元共用;或为两个,供所述员工身份识别单元、所述环境状态检测单元分别使用。As an improvement to the above technical solution, the employee identification unit and the environmental state detection unit are RFID readers; the RFID reader is one, shared by the employee identification unit and the environmental state detection unit ; or two, for the employee identification unit and the environmental state detection unit to use respectively.
作为对上述技术方案的改进,所述图像采集处理单元为工业相机。As an improvement to the above technical solution, the image acquisition and processing unit is an industrial camera.
作为对上述技术方案的改进,所述无线网络传输单元为WIFI或3G、4G无线网络。As an improvement to the above technical solution, the wireless network transmission unit is WIFI or 3G, 4G wireless network.
作为对上述技术方案的改进,所述远程管理单元为PC机或小型服务器。As an improvement to the above technical solution, the remote management unit is a PC or a small server.
本发明并提供了一种采用上述企业员工安全行为观察装置的观察方法,该观察方法的步骤是:The present invention also provides an observation method using the above-mentioned enterprise employee safety behavior observation device, the steps of the observation method are:
装置启动,根据装置是否含有设备状态检测单元和环境状态检测单元,装置分为基本工作模式、设备状态检测工作模式、环境状态检测工作模式三种;When the device is started, according to whether the device contains an equipment state detection unit and an environmental state detection unit, the device is divided into three types: basic working mode, equipment state detection working mode, and environmental state detection working mode;
设备状态检测单元和环境状态检测单元不工作,装置进入基本工作模式:The equipment state detection unit and the environment state detection unit do not work, and the device enters the basic working mode:
S1、获取电子工作许可证:凡是进入工作现场的人员(企业员工、外来人员)均发放统一的电子工作许可证,电子工作许可证中记录该人员的个人信息(姓名、性别、职位、所属车间、所属班组等)、允许操作设备信息、允许进入区域信息,并将上述信息储存在远程管理单元中;S1. Obtain an electronic work permit: All personnel (enterprise employees, outsiders) who enter the work site will be issued a unified electronic work permit, and the personal information (name, gender, position, workshop to which the person belongs) will be recorded in the electronic work permit , belonging to the team, etc.), information about equipment allowed to operate, information about areas allowed to enter, and the above information is stored in the remote management unit;
S2、监视区域识别:当有人进入监视区域时,人体感应单元将接收到人体发出的热释电红外信号,启动员工身份识别单元读取进入人员的电子工作许可证信息,若未检测到电子工作许可证,则说明发生未佩戴电子工作许可证不安全行为,此时启动图像采集处理单元对违规人员进行拍照作为佐证,将照片和不安全行为类型通过无线网络传输单元上传至远程管理单元,作为安全绩效的依据,然后进入步骤4;若检测到电子工作许可证,则进入步骤3;S2. Monitoring area identification: When someone enters the monitoring area, the human body sensing unit will receive the pyroelectric infrared signal sent by the human body, and start the employee identification unit to read the electronic work permit information of the entering person. If no electronic work is detected Permit, it means that there is an unsafe behavior without wearing an electronic work permit. At this time, the image acquisition and processing unit is started to take pictures of the violators as evidence, and the photos and the type of unsafe behavior are uploaded to the remote management unit through the wireless network transmission unit as evidence. Evidence of safety performance, then go to step 4; if electronic work permit is detected, go to step 3;
S3、身份识别:启动员工身份识别单元读取监视区域中人员的电子工作许可证信息,并与远程管理单元中存储的员工信息进行比对,若发现该人员的身份信息在远程管理单元中不存在,则说明发生电子工作许可证未注册不安全行为,此时启动图像采集处理单元对违规人员进行拍照作为佐证,将照片和不安全行为类型通过无线网络传输单元上传至远程管理单元,作为安全绩效的依据,然后进入步骤4;S3, identity recognition: start the employee identity recognition unit to read the electronic work permit information of the personnel in the monitoring area, and compare it with the employee information stored in the remote management unit, if the identity information of the person is found not in the remote management unit If it exists, it means that the unregistered unsafe behavior of the electronic work permit has occurred. At this time, the image acquisition and processing unit is started to take pictures of the violators as evidence, and the photos and the type of unsafe behavior are uploaded to the remote management unit through the wireless network transmission unit as a security measure. Performance basis, then go to step 4;
若在远程管理单元中存在该人员信息,则直接进入步骤4;If the personnel information exists in the remote management unit, go directly to step 4;
S4、个人防护装置识别:启动图像采集处理单元对进入监视区域的人员拍照,并采用图像识别技术识别该人员是否按要求穿戴好个人防护装置(安全帽、工作服、保护带、防护眼镜、安全靴等),若发现存在违规行为,则启动图像采集处理单元对违规人员进行拍照作为佐证,将照片和不安全行为类型(未戴安全帽不安全行为、未穿工作服不安全行为、未系保护带不安全行为、未戴防护眼镜不安全行为、未穿安全靴不安全行为)通过无线网络传输单元上传至远程管理单元,作为安全绩效的依据;S4. Personal protective device identification: start the image acquisition and processing unit to take pictures of the personnel entering the monitoring area, and use image recognition technology to identify whether the personnel are wearing personal protective equipment (hard hats, overalls, protective belts, protective glasses, safety boots) as required etc.), if violations are found, the image acquisition and processing unit is started to take pictures of the violators as evidence, and the photos and unsafe behavior types (unsafe behaviors without helmets, unsafe behaviors without work clothes, unsafe behaviors without protective belts) Unsafe behaviors, unsafe behaviors without protective glasses, unsafe behaviors without safety boots) are uploaded to the remote management unit through the wireless network transmission unit as the basis for safety performance;
设备状态检测单元启动,装置进入设备状态检测工作模式;The equipment status detection unit starts, and the device enters the equipment status detection working mode;
S5、设备状态检测单元周期地或随机地读取设备状态信息,识别设备的工作状态;S5. The device state detection unit periodically or randomly reads the device state information to identify the working state of the device;
S6、当设备处于运行状态时,启动员工身份识别单元识别员工的身份,并通过无线网络传输单元读取存储在远程管理单元上的该设备电子工作许可证的状态;S6. When the device is in the running state, start the employee identification unit to identify the identity of the employee, and read the status of the electronic work permit of the device stored on the remote management unit through the wireless network transmission unit;
A、若设备电子工作许可证状态为未领取,则说明该设备处于无操作牌运行状态,即发生了无操作牌操作设备的不安全行为,此时启动图像采集处理单元对违规人员进行拍照,将照片、违规操作设备号、违规操作时间等行为安全数据通过无线网络传输单元传输到远程管理单元,形成一条无操作牌操作设备不安全行为记录,作为安全绩效的依据;A. If the status of the electronic work permit of the equipment is not received, it means that the equipment is in the operating state without an operation card, that is, an unsafe behavior of operating the equipment without an operation card has occurred. At this time, the image acquisition and processing unit is started to take pictures of the violators. Transmit behavior safety data such as photos, illegal operation equipment numbers, and illegal operation time to the remote management unit through the wireless network transmission unit, and form a record of unsafe behavior of operating equipment without an operation license as the basis for safety performance;
B、若操作人与申请人的信息不符,但操作人确为本部门员工,则说明存在员工私自换岗或私用设备情况,即发生了越权操作设备不安全行为,此时启动图像采集处理单元对违规人员进行拍照,将照片、违规操作设备号、违规操作时间等行为安全数据通过无线网络传输单元传输到远程管理单元,形成一条越权操作设备不安全行为记录,作为安全绩效的依据;B. If the information of the operator and the applicant does not match, but the operator is indeed an employee of the department, it means that there is a situation where the employee changes positions or uses the equipment privately, that is, an unsafe act of unauthorized operation of the equipment has occurred, and the image acquisition process is started at this time The unit takes photos of violators, and transmits behavioral safety data such as photos, illegal operation equipment numbers, and illegal operation time to the remote management unit through the wireless network transmission unit, forming a record of unsafe behavior of unauthorized operation equipment as the basis for safety performance;
C、若操作人与申请人的信息不符,且操作人员为非本部门员工,则说明该设备处于非授权操作状态,即发生了非授权人员操作设备不安全行为,此时启动图像采集处理单元对违规操作的人员进行拍照,将照片、违规操作设备号、违规操作时间等行为安全数据通过无线网络传输单元传输到远程管理单元,形成一条非授权人员操作设备不安全行为记录,作为安全绩效的依据;C. If the information of the operator and the applicant does not match, and the operator is not an employee of the department, it means that the equipment is in an unauthorized operation state, that is, an unsafe behavior of unauthorized personnel operating the equipment has occurred, and the image acquisition and processing unit is started at this time Take pictures of the personnel who violated the regulations, and transmit the safety data such as photos, illegal operation equipment numbers, and violation operation time to the remote management unit through the wireless network transmission unit, forming a record of unsafe behaviors of unauthorized personnel operating equipment, as a safety performance in accordance with;
环境状态检测单元启动,装置进入环境状态检测工作模式;The environmental state detection unit starts, and the device enters the environmental state detection working mode;
S7、环境状态检测单元读取粘贴在防护装置(路障、安全标识牌、警示标志等)上的、用于记录警示内容的RFID标签;S7. The environmental state detection unit reads the RFID label pasted on the protective device (roadblock, safety signboard, warning sign, etc.) for recording the warning content;
S8、根据人体感应单元的检测结果,当发现有人员进入危险区域时,启动语音提示,结合防护装置上的安全提示信息告知该区域危险,同时,通过员工身份识别单元读取进入危险区域的员工信息,若发现该员工无权进入该危险区域,则说明发生了员工误入危险区域的不安全行为,此时启动图像采集处理单元对违规人员进行拍照,将照片、禁入区域编号、进入时间等信息通过无线网络传输单元传输到远程管理单元,形成一条员工误入禁入区域不安全行为记录,作为安全绩效的依据。S8. According to the detection result of the human body induction unit, when a person is found to enter the dangerous area, start the voice prompt, combine the safety prompt information on the protective device to inform the area of danger, and at the same time, read the employee entering the dangerous area through the employee identification unit information, if it is found that the employee does not have the right to enter the dangerous area, it means that an unsafe act of the employee entering the dangerous area by mistake has occurred. Such information is transmitted to the remote management unit through the wireless network transmission unit, forming a record of unsafe behaviors of employees who mistakenly enter forbidden areas, as the basis for safety performance.
与现有技术相比,本发明具有的优点和积极效果是:Compared with prior art, the advantages and positive effects that the present invention has are:
本发明的企业员工行为安全观察装置及观察方法,The enterprise employee behavior safety observation device and observation method of the present invention,
1、本发明将检测系统、监控系统与安全行为管理制度相结合,利用电脑代替人工进行行为安全检查,形成电子化的行为安全记录,使行为安全观察数据更加客观、规范;1. The present invention combines the detection system, monitoring system and safety behavior management system, uses computers to replace manual behavior safety inspections, forms electronic behavior safety records, and makes behavior safety observation data more objective and standardized;
2、采用自动化装置观察企业员工的行为安全不受时间、空间的限制,使观察数据更加及时、充分;2. The use of automatic devices to observe the behavior of enterprise employees is not limited by time and space, so that the observation data is more timely and sufficient;
3、将行为安全观察与设备的工作状态、环境状态有机结合,更有利于结合企业现场的实际情况,制定科学合理的行为安全观察方案;3. The organic combination of behavioral safety observation with the working state and environmental state of the equipment is more conducive to formulating a scientific and reasonable behavioral safety observation plan in combination with the actual situation of the enterprise site;
4、行为安全观察数据通过无线网络存入数据库中,为查询、分析、评价、考核及安全绩效提供重要依据;4. Behavioral safety observation data is stored in the database through the wireless network, providing an important basis for query, analysis, evaluation, assessment and safety performance;
5、基于RFID的身份识别和基于图片的佐证材料,使行为安全观察更准确,提高不安全行为的可追溯性。5. RFID-based identification and picture-based supporting materials make behavioral safety observation more accurate and improve the traceability of unsafe behaviors.
附图说明Description of drawings
图1是本发明的企业员工行为安全观察装置组成框图;Fig. 1 is a composition block diagram of enterprise employee behavior safety observation device of the present invention;
图2是本发明的企业员工行为安全观察方法流程图。Fig. 2 is a flow chart of the enterprise employee behavior safety observation method of the present invention.
具体实施方式detailed description
下面结合附图和具体实施方式对本发明技术作进一步详细说明。The technology of the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,本发明的企业员工行为安全观察装置,包括中央控制单元、人体感应单元、员工身份识别单元、图像采集处理单元、无线网络传输单元、远程管理单元以及可选的设备状态检测单元、环境状态检测单元;其中:As shown in Figure 1, the enterprise employee behavior safety observation device of the present invention includes a central control unit, a human body induction unit, an employee identification unit, an image acquisition and processing unit, a wireless network transmission unit, a remote management unit and optional equipment status detection unit, environmental state detection unit; where:
所述中央控制单元采用嵌入式工控机或智能移动终端。用于管理人体感应单元、员工身份识别单元、图像采集处理单元、无线网络传输单元、远程管理单元以及设备状态检测单元、环境状态检测单元,保证上述单元统一协调地工作,并完成无操作牌操作设备不安全行为、越权操作设备不安全行为、非授权人员操作设备不安全行为和误入危险区域不安全行为的识别;The central control unit adopts an embedded industrial computer or an intelligent mobile terminal. It is used to manage the human body sensing unit, employee identification unit, image acquisition and processing unit, wireless network transmission unit, remote management unit, equipment status detection unit, and environmental status detection unit to ensure that the above units work in a unified and coordinated manner, and complete the operation without operation cards Identify unsafe behaviors of equipment, unsafe behaviors of unauthorized operation of equipment, unsafe behaviors of unauthorized personnel operating equipment and unsafe behaviors of entering dangerous areas by mistake;
所述人体感应单元为热释电红外传感器,与中央控制单元通信,在中央控制单元的控制下工作,用于检测是否有人员(企业员工、访客、非法人员)进入监视区域;The human body sensing unit is a pyroelectric infrared sensor, communicates with the central control unit, works under the control of the central control unit, and is used to detect whether personnel (enterprise employees, visitors, illegal personnel) enter the monitoring area;
所述员工身份识别单元为RFID读写器,与中央控制单元通信,在中央控制单元的控制下工作,用于识别进入监视区域的现场人员的身份信息;The employee identification unit is an RFID reader, communicates with the central control unit, works under the control of the central control unit, and is used to identify the identity information of on-site personnel entering the monitoring area;
所述图像采集处理单元为工业相机,与中央控制单元通信,在中央控制单元的控制下工作,用于记录监视区域的现场人员、设备及环境的图像信息,并采用图像识别技术识别员工的未穿戴个人防护装置不安全行为(如未戴安全帽不安全行为、未穿工作服不安全行为、未系保护带不安全行为、未戴防护眼镜不安全行为、未穿安全靴不安全行为);The image acquisition and processing unit is an industrial camera, communicates with the central control unit, works under the control of the central control unit, and is used to record the image information of on-site personnel, equipment and the environment in the monitoring area, and uses image recognition technology to identify unidentified employees. Unsafe behaviors of wearing personal protective equipment (such as unsafe behaviors of not wearing safety helmets, unsafe behaviors of not wearing work clothes, unsafe behaviors of not wearing protective belts, unsafe behaviors of not wearing protective glasses, and unsafe behaviors of not wearing safety boots);
所述无线网络传输单元为WIFI或3G、4G无线网络,用于将各种不安全行为及佐证图片上传至远程管理单元,作为安全绩效的依据,也能从远程管理单元获得员工信息;The wireless network transmission unit is WIFI or 3G, 4G wireless network, which is used to upload various unsafe behaviors and supporting pictures to the remote management unit, as the basis of safety performance, and can also obtain employee information from the remote management unit;
所述远程管理单元为PC机或小型服务器,通过无线网络传输单元与中央控制单元通信,用于存储、分析、统计员工信息、员工各种不安全行为及不安全行为的佐证图片,并形成安全绩效及改进措施;The remote management unit is a PC or a small server, which communicates with the central control unit through a wireless network transmission unit, and is used to store, analyze, and count employee information, various unsafe behaviors of employees and supporting pictures of unsafe behaviors, and form a security performance and improvement measures;
所述设备状态检测单元与监视区域的设备进行通信,用于检测监视区域设备启动和停止状态,并将检测结果传输到中央控制单元,作为识别无操作牌操作设备不安全行为、越权操作设备不安全行为和非授权人员操作设备不安全行为的依据;The equipment state detection unit communicates with the equipment in the monitoring area to detect the start and stop status of the equipment in the monitoring area, and transmits the detection results to the central control unit as a means of identifying unsafe behaviors of operating equipment without operating cards and unauthorized operation of equipment. Basis for safe behavior and unsafe behavior of unauthorized personnel operating equipment;
所述企业员工行为安全观察装置还包括环境状态检测单元,所述环境状态检测单元为RFID读写器(可与员工身份识别单元共用),与中央控制单元通信,在中央控制单元的控制下工作,用于识别监视区域的环境状态;所述的环境状态是通过读取粘贴在防护装置(路障、安全标识牌、警示标志等)上的、用于记录警示内容的RFID标签。The enterprise employee behavior safety observation device also includes an environmental state detection unit, which is an RFID reader (shareable with the employee identification unit), communicates with the central control unit, and works under the control of the central control unit , used to identify the environmental status of the monitoring area; the environmental status is read by reading the RFID tags pasted on the protective devices (roadblocks, safety signs, warning signs, etc.) for recording warning content.
为进一步说明实施方式,一个具体的企业员工行为安全观察装置实施例为:In order to further illustrate the implementation mode, a specific embodiment of the enterprise employee behavior safety observation device is:
该装置包括中央控制单元、人体感应单元、员工身份识别单元、图像采集处理单元、无线网络传输单元、远程管理单元以及可选的设备状态检测单元、环境状态检测单元;其中,所述的中央控制单元选择台湾研华公司生产的嵌入式工控机ARK-1123L;所述的人体感应单元选择广州和正电子科技有限公司生产的剑龙D3型IC卡读写器;所述的员工身份识别单元选择芯科实验室有限公司生产的Si1102型接近传感器;所述的图像采集处理单元选择德国Allied Vision Technologies公司生产的AVT Mako G-125工业相机;所述的无线网络传输单元选择中央控制单元ARK-1123L内嵌的无线网卡;所述的远程管理单元选择台湾研华公司生产的工控机IPL610;所述的设备状态检测单元选择AB公司生产的小型PLCMicroLogix 1400,并通过OPC Sever读取被控设备的状态;所述的环境状态检测单元与员工身份识别单元共享使用剑龙D3型IC卡读写器;The device includes a central control unit, a human body sensing unit, an employee identification unit, an image acquisition and processing unit, a wireless network transmission unit, a remote management unit, and an optional equipment status detection unit and an environmental status detection unit; wherein, the central control The unit selects the embedded industrial computer ARK-1123L produced by Taiwan Advantech; the human body sensing unit selects the Stegosaurus D3 IC card reader produced by Guangzhou Hezheng Electronics Technology Co., Ltd.; the employee identification unit selects Xinke The Si1102 proximity sensor produced by Laboratory Co., Ltd.; the image acquisition and processing unit is selected from the AVT Mako G-125 industrial camera produced by Allied Vision Technologies in Germany; the wireless network transmission unit is selected from the central control unit ARK-1123L embedded The wireless network card; the remote management unit selects the industrial computer IPL610 produced by Taiwan Advantech; the described device state detection unit selects the small PLCMicroLogix 1400 produced by AB Company, and reads the state of the controlled device through OPC Sever; The environmental state detection unit and the employee identification unit share the Stegosaurus D3 IC card reader;
如图2所示,本发明并提供了一种采用上述企业员工安全行为观察装置的观察方法,该观察方法的步骤是:As shown in Figure 2, the present invention also provides a kind of observation method that adopts above-mentioned enterprise employee safety behavior observation device, and the step of this observation method is:
装置启动,根据装置是否含有设备状态检测单元和环境状态检测单元,装置分为基本工作模式、设备状态检测工作模式、环境状态检测工作模式三种;When the device is started, according to whether the device contains an equipment state detection unit and an environmental state detection unit, the device is divided into three types: basic working mode, equipment state detection working mode, and environmental state detection working mode;
设备状态检测单元和环境状态检测单元不工作,装置进入基本工作模式:The equipment state detection unit and the environment state detection unit do not work, and the device enters the basic working mode:
S1、获取电子工作许可证:凡是进入工作现场的人员(企业员工、外来人员)均发放统一的电子工作许可证,电子工作许可证中记录该人员的个人信息(姓名、性别、职位、所属车间、所属班组等)、允许操作设备信息、允许进入区域信息,并将上述信息储存在远程管理单元中;S1. Obtain an electronic work permit: All personnel (enterprise employees, outsiders) who enter the work site will be issued a unified electronic work permit, and the personal information (name, gender, position, workshop to which the person belongs) will be recorded in the electronic work permit , belonging to the team, etc.), information about equipment allowed to operate, information about areas allowed to enter, and the above information is stored in the remote management unit;
S2、监视区域识别:当有人进入监视区域时,人体感应单元将接收到人体发出的热释电红外信号,启动员工身份识别单元读取进入人员的电子工作许可证信息,若未检测到电子工作许可证,则说明发生未佩戴电子工作许可证不安全行为,此时启动图像采集处理单元对违规人员进行拍照作为佐证,将照片和不安全行为类型通过无线网络传输单元上传至远程管理单元,作为安全绩效的依据,然后进入步骤4;若检测到电子工作许可证,则进入步骤3;S2. Monitoring area identification: When someone enters the monitoring area, the human body sensing unit will receive the pyroelectric infrared signal sent by the human body, and start the employee identification unit to read the electronic work permit information of the entering person. If no electronic work is detected Permit, it means that there is an unsafe behavior without wearing an electronic work permit. At this time, the image acquisition and processing unit is started to take pictures of the violators as evidence, and the photos and the type of unsafe behavior are uploaded to the remote management unit through the wireless network transmission unit as evidence. Evidence of safety performance, then go to step 4; if electronic work permit is detected, go to step 3;
S3、身份识别:启动员工身份识别单元读取监视区域中人员的电子工作许可证信息,并与远程管理单元中存储的员工信息进行比对,若发现该人员的身份信息在远程管理单元中不存在,则说明发生电子工作许可证未注册不安全行为,此时启动图像采集处理单元对违规人员进行拍照作为佐证,将照片和不安全行为类型通过无线网络传输单元上传至远程管理单元,作为安全绩效的依据,然后进入步骤4;S3, identity recognition: start the employee identity recognition unit to read the electronic work permit information of the personnel in the monitoring area, and compare it with the employee information stored in the remote management unit, if the identity information of the person is found not in the remote management unit If it exists, it means that the unregistered unsafe behavior of the electronic work permit has occurred. At this time, the image acquisition and processing unit is started to take pictures of the violators as evidence, and the photos and the type of unsafe behavior are uploaded to the remote management unit through the wireless network transmission unit as a security measure. Performance basis, then go to step 4;
若在远程管理单元中存在该人员信息,则直接进入步骤4;If the personnel information exists in the remote management unit, go directly to step 4;
S4、个人防护装置识别:启动图像采集处理单元对进入监视区域的人员拍照,并采用图像识别技术识别该人员是否按要求穿戴好个人防护装置(安全帽、工作服、保护带、防护眼镜、安全靴等),若发现存在违规行为,则启动图像采集处理单元对违规人员进行拍照作为佐证,将照片和不安全行为类型(未戴安全帽不安全行为、未穿工作服不安全行为、未系保护带不安全行为、未戴防护眼镜不安全行为、未穿安全靴不安全行为)通过无线网络传输单元上传至远程管理单元,作为安全绩效的依据;S4. Personal protective device identification: start the image acquisition and processing unit to take pictures of the personnel entering the monitoring area, and use image recognition technology to identify whether the personnel are wearing personal protective equipment (hard hats, overalls, protective belts, protective glasses, safety boots) as required etc.), if violations are found, the image acquisition and processing unit is started to take pictures of the violators as evidence, and the photos and unsafe behavior types (unsafe behaviors without helmets, unsafe behaviors without work clothes, unsafe behaviors without protective belts) Unsafe behaviors, unsafe behaviors without protective glasses, unsafe behaviors without safety boots) are uploaded to the remote management unit through the wireless network transmission unit as the basis for safety performance;
设备状态检测单元启动,装置进入设备状态检测工作模式;The equipment status detection unit starts, and the device enters the equipment status detection working mode;
S5、设备状态检测单元周期地或随机地读取设备状态信息,识别设备的工作状态;S5. The device state detection unit periodically or randomly reads the device state information to identify the working state of the device;
S6、当设备处于运行状态时,启动员工身份识别单元识别员工的身份,并通过无线网络传输单元读取存储在远程管理单元上的该设备电子工作许可证的状态;S6. When the device is in the running state, start the employee identification unit to identify the identity of the employee, and read the status of the electronic work permit of the device stored on the remote management unit through the wireless network transmission unit;
A、若设备电子工作许可证状态为未领取,则说明该设备处于无操作牌运行状态,即发生了无操作牌操作设备的不安全行为,此时启动图像采集处理单元对违规人员进行拍照,将照片、违规操作设备号、违规操作时间等行为安全数据通过无线网络传输单元传输到远程管理单元,形成一条无操作牌操作设备不安全行为记录,作为安全绩效的依据;A. If the status of the electronic work permit of the equipment is not received, it means that the equipment is in the operating state without an operation card, that is, an unsafe behavior of operating the equipment without an operation card has occurred. At this time, the image acquisition and processing unit is started to take pictures of the violators. Transmit behavior safety data such as photos, illegal operation equipment numbers, and illegal operation time to the remote management unit through the wireless network transmission unit, and form a record of unsafe behavior of operating equipment without an operation license as the basis for safety performance;
B、若操作人与申请人的信息不符,但操作人确为本部门员工,则说明存在员工私自换岗或私用设备情况,即发生了越权操作设备不安全行为,此时启动图像采集处理单元对违规人员进行拍照,将照片、违规操作设备号、违规操作时间等行为安全数据通过无线网络传输单元传输到远程管理单元,形成一条越权操作设备不安全行为记录,作为安全绩效的依据;B. If the information of the operator and the applicant does not match, but the operator is indeed an employee of the department, it means that there is a situation where the employee changes positions or uses the equipment privately, that is, an unsafe act of unauthorized operation of the equipment has occurred, and the image acquisition process is started at this time The unit takes photos of violators, and transmits behavioral safety data such as photos, illegal operation equipment numbers, and illegal operation time to the remote management unit through the wireless network transmission unit, forming a record of unsafe behavior of unauthorized operation equipment as the basis for safety performance;
C、若操作人与申请人的信息不符,且操作人员为非本部门员工,则说明该设备处于非授权操作状态,即发生了非授权人员操作设备不安全行为,此时启动图像采集处理单元对违规操作人员进行拍照,将照片、违规操作设备号、违规操作时间等行为安全数据通过无线网络传输单元传输到远程管理单元,形成一条非授权人员操作设备不安全行为记录,作为安全绩效的依据;C. If the information of the operator and the applicant does not match, and the operator is not an employee of the department, it means that the equipment is in an unauthorized operation state, that is, an unsafe behavior of unauthorized personnel operating the equipment has occurred, and the image acquisition and processing unit is started at this time Take pictures of the violating operators, and transmit the behavior safety data such as photos, violating operating equipment numbers, and violating operating time to the remote management unit through the wireless network transmission unit, forming a record of unsafe behavior of unauthorized personnel operating equipment as the basis for safety performance ;
环境状态检测单元启动,装置进入环境状态检测工作模式;The environmental state detection unit starts, and the device enters the environmental state detection working mode;
S7、环境状态检测单元读取粘贴在防护装置(路障、安全标识牌、警示标志等)上的、用于记录警示内容的RFID标签;S7. The environmental state detection unit reads the RFID label pasted on the protective device (roadblock, safety signboard, warning sign, etc.) for recording the warning content;
S8、根据人体感应单元的检测结果,当发现有人员进入危险区域时,启动语音提示,结合防护装置上的安全提示信息告知该区域危险,同时,通过员工身份识别单元读取进入危险区域的员工信息,若发现该员工无权进入该危险区域,则说明发生了员工误入危险区域的不安全行为,此时启动图像采集处理单元对违规人员进行拍照,将照片、禁入区域编号、进入时间等信息通过无线网络传输单元传输到远程管理单元,形成一条员工误入禁入区域不安全行为记录,作为安全绩效的依据。S8. According to the detection result of the human body induction unit, when a person is found to enter the dangerous area, start the voice prompt, combine the safety prompt information on the protective device to inform the area of danger, and at the same time, read the employee entering the dangerous area through the employee identification unit information, if it is found that the employee does not have the right to enter the dangerous area, it means that an unsafe act of the employee entering the dangerous area by mistake has occurred. Such information is transmitted to the remote management unit through the wireless network transmission unit, forming a record of unsafe behaviors of employees who mistakenly enter forbidden areas, as the basis for safety performance.
以上所述,仅为本发明的较佳实施例,并非对本发明做任何形式上的限制。任何熟悉本领域的技术人员,在不脱离本发明技术方案范围情况下,都可利用上述所述技术内容对本发明技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本发明技术方案的内容,依据本发明的技术对以上实施例所做的任何改动修改、等同变化及修饰,均属于本技术方案的保护范围。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any form. Any person familiar with the art, without departing from the scope of the technical solution of the present invention, can use the above-mentioned technical content to make many possible changes and modifications to the technical solution of the present invention, or modify it into an equivalent embodiment with equivalent changes . Therefore, any changes, modifications, equivalent changes and modifications made to the above embodiments according to the technology of the present invention, which do not deviate from the technical solution of the present invention, all belong to the protection scope of the technical solution.
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